07-01
2025High precision die-casting empowers innovation in automotive parts, driving new changes in industrial upgrading
In the wave of transformation towards lightweighting and intelligence in the automotive industry, high-precision die-casting technology has become the core driving force in the field of automotive parts manufacturing, bringing new changes to the industry. In recent years, many enterprises have actively invested in research and development, creating a series of high-performance automotive components through high-precision die-casting technology, promoting the automotive industry to move towards a new stage of high-quality development.
A leading automotive parts enterprise has successfully achieved mass production of integrated die-casting body parts for automobiles through its independently developed ultra-high pressure die-casting process. This process uses a die-casting pressure of over 8000 tons, combined with advanced vacuum die-casting technology, to quickly and accurately fill the metal liquid into the mold cavity, effectively reducing internal porosity and shrinkage defects in castings, achieving a dimensional accuracy of ± 0.1mm for body parts, increasing strength by 30%, and reducing weight by 20%. The application of integrated die-casting body parts not only simplifies the production process of automobiles, reduces assembly costs, but also significantly improves the safety and handling performance of vehicles, providing strong support for the improvement of the endurance of new energy vehicles.
Another innovative enterprise has made a breakthrough in high-precision die-casting of key components for automotive engines. It adopts digital twin technology to simulate the entire die-casting process of engine cylinder block, cylinder head and other components, accurately optimizing mold design and die-casting parameters. During the production process, intelligent sensors are used to monitor temperature, pressure, flow rate, and other data in real-time, and AI algorithms are used for dynamic adjustment to ensure that the wall thickness uniformity error of the components is controlled within 0.05mm. This high-precision die-casting production of engine components effectively improves the combustion efficiency and stability of the engine, helps reduce fuel consumption by 8%, and achieves international leading emission standards.
In addition, high-precision die-casting technology has also achieved remarkable results in the manufacturing of automotive chassis components. By combining the development of high thermal conductivity aluminum alloy materials with precision die-casting technology, the enterprise produces high-precision chassis suspension system components. These components, with excellent dimensional accuracy and mechanical performance, can better adapt to complex road conditions, improve vehicle smoothness and handling response speed, and provide users with a more comfortable and safe driving experience.
The widespread application of high-precision die-casting technology in the field of automotive parts not only promotes the upgrading of automotive manufacturing processes, but also accelerates the development of the automotive industry towards green and intelligent directions. In the future, with the continuous innovation and improvement of technology, high-precision die-casting technology is expected to play a greater role in the field of automotive parts manufacturing, injecting a continuous stream of power into the sustainable development of the automotive industry.
